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Remanufacturing Machinery

Remanufacture Engines with Rottlers Automatic CNC and Manual Control Multi Purpose Machining Centers and Seat and Guide Equipment.

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HP6A Compare
Hone Diameter Capacity Optional Range2.25" - 9.6" Diameter
Maximum Length of Cylinder17"

The Rottler cylinder hone employs the latest technology available for today's engine builder. Hone perfect identical bores in the automatic cycle mode. The machine will straighten tapered an out of round bore conditions automatically(unattended).
  • Cylinder Honing
F109 Compare
ControlAutomatic
Table - Size67.5" x 240"
Travel - Horizontal (X Axis)248"
Travel - In/Out (Y Axis)24"
Travel - Vertical (Z Axis)36"
Travel - Spindle Center to Column43.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)2" - 12"

Rottlers F100 is designed for machining large engines used in the earthmoving, mining, oil and gas, power generation and marine workboat industries up to the size of V20 engine blocks.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F79A Compare
ControlAutomatic
Table - Size91.6" x 22.6"
Travel - Horizontal (X Axis)72"
Travel - In/Out (Y Axis)14"
Travel - Vertical (Z Axis)18"
Travel - Spindle Center to Column21.7"
Cylinder Bore Range (with Optional Cutterheads).75" - 7"
Line Bore Range (with Optional Cutterheads)1.9" - 5.9"

F70 Series are designed for the small - medium size diesel engine rebuilder as well as the performance engine builder.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Multi Purpose CNC (Custom Parts)
  • Thrust Cutting
HP7A Compare
Hone Diameter Capacity Optional Range2.25" - 9.6" Diameter
Maximum Length of Cylinder18"

Rottler has been dedicated to the Engine Rebuilding industry since 1923 and has produced computer controlled machinery since the 1980s. We’ve used these years of experience combined with dedicated R&D and precision engineering to bring you the most advanced, easy to learn and operate touch screen controls available on the market today and into the future. This is the new standard in Diamond Honing.
  • Cylinder Honing
F107 Compare
ControlAutomatic
Table - Size67.5" x 240"
Travel - Horizontal (X Axis)164"
Travel - In/Out (Y Axis)24"
Travel - Vertical (Z Axis)36"
Travel - Spindle Center to Column43.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)2" - 12"

Rottlers F100 is designed for machining large engines used in the earthmoving, mining, oil and gas, power generation and marine workboat industries up to the size of V20 engine blocks.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F103M Compare
ControlManual
Table - Size33" x 83"
Travel - Horizontal (X Axis)80"
Travel - In/Out (Y Axis)16"
Travel - Vertical (Z Axis)29"
Travel - Spindle Center to Column25.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)1.9" - 8.5"

The Rottler F103M is a manual version of the F103Y model machine. It boasts all the same features minus CNC capabilities.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F104M Compare
ControlManual
Table - Size33" x 111"
Travel - Horizontal (X Axis)108"
Travel - In/Out (Y Axis)16"
Travel - Vertical (Z Axis)29"
Travel - Spindle Center to Column25.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)1.9" - 8.5"

The Rottler F104M is a manual version of the F103A model machine. It boasts all the same features minus CNC capabilities.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F105M Compare
ControlManual
Table - Size33" x 135"
Travel - Horizontal (X Axis)132"
Travel - In/Out (Y Axis)16"
Travel - Vertical (Z Axis)29"
Travel - Spindle Center to Column25.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)1.9" - 8.5"

The Rottler F105M is a manual version of the F105A model machine. It boasts all the same features minus CNC capabilities.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F103A Compare
ControlCNC Touch Screen
Table - Size33" x 83"
Travel - Horizontal (X Axis)80"
Travel - In/Out (Y Axis)16"
Travel - Vertical (Z Axis)29"
Travel - Spindle Center to Column25.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)1.9" - 8.5"

The F103A is designed for machining small blocks for ˜On Highway' applications. It also machines up to the size of a CAT3508 and 3412, Komatsu 170 V12, MTU 2000 V16, Cummins K38, Detroit 60, Mercedes 40 and similar.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F104A Compare
ControlCNC Touch Screen
Table - Size33" x 111"
Travel - Horizontal (X Axis)108"
Travel - In/Out (Y Axis)16"
Travel - Vertical (Z Axis)29"
Travel - Spindle Center to Column25.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)1.9" - 8.5"

The F104A is designed for machining large engines up to the size of the CAT 3516 and 399, Cummins QSK 78, MTU 4000 V16, Waukesha 7042, and others.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F105A Compare
ControlCNC Touch Screen
Table - Size33" x 135"
Travel - Horizontal (X Axis)132"
Travel - In/Out (Y Axis)16"
Travel - Vertical (Z Axis)29"
Travel - Spindle Center to Column25.5"
Cylinder Bore Range (with Optional Cutterheads).75" - 20"
Line Bore Range (with Optional Cutterheads)1.9" - 8.5"

The F99Y is designed for machining large engines up to the size of V20 engine blocks such as (but not limited to) the CAT3520 and C175 V20, MTU 4000 V20, Cummins QSK78 and Waukesha 9390.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
F69A Compare
ControlAutomatic
Table - Size59" x 20"
Travel - Horizontal (X Axis)40.5"
Travel - In/Out (Y Axis)20.5"
Travel - Vertical (Z Axis)30.5"
Travel - Spindle Center to Column20.9"
Cylinder Bore Range (with Optional Cutterheads)2" - 5"
Line Bore Range (with Optional Cutterheads)1.9" - 5.6"

The F69A is a truly amazing machining center. Blueprint bore, Line bore, Deck blocks, Surface heads, true lifter bores, automatic milling to size, all in fully automatic operational modes.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Multi Purpose CNC (Custom Parts)
  • Thrust Cutting
F69M Compare
ControlManual
Table - Size59" x 20"
Travel - Horizontal (X Axis)40.5"
Travel - In/Out (Y Axis)20.5"
Travel - Vertical (Z Axis)30.5"
Travel - Spindle Center to Column20.9"
Cylinder Bore Range (with Optional Cutterheads)2" - 5"
Line Bore Range (with Optional Cutterheads)1.9" - 5.6"

The Rottler F69M is a manual version of the F69A model machine. It boasts all the same features minus CNC capabilities.
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Multi Purpose (Custom Parts)
  • Thrust Cutting
SG10A Compare
ControlAutomatic CNC
Spindle - Diameter3.15"
Valve Seat Diameter Range0.550"-3.150"
Cylinder Head Dimensions (with 360 degree rollover fixture)44L x 12W x 6H

The Rottler SG10A utilizes CNC Touch Screen controls and Rottler's ACTIVE SPINDLE for fast location of pilots into the valve guide and accurate centering.
  • Seat & Guide Machining
F69ATC Compare
ControlAutomatic
Table - Size59" x 20"
Travel - Horizontal (X Axis)40.5"
Travel - In/Out (Y Axis)20.5"
Travel - Vertical (Z Axis)30.5"
Cylinder Bore Range (with Optional Cutterheads)2" - 5"
Line Bore Range (with Optional Cutterheads)1.9" - 5.6"
Tool Changer - Number of Tools24
Tool Changer - Maximum Diameter of Tool10"
ATC Tool Changer - Tool Changing Time2 Seconds

The Rottler F69ATC is a general purpose machine tool which utilizes an automatic tool changer and boasts "At The Machine Programming". This fully enclosed machining center is capable of 5 axis CNC porting and digitizing cylinder heads, machining blocks, making custom parts, and much more.
  • 5 Axis CNC Digitizing
  • Automatic Tool Changer
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • CNC Head Porting
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Multi Purpose CNC (Custom Parts)
  • Thrust Cutting
SG9M Compare
ControlManual
Spindle - Diameter3.15"
Valve Seat Diameter Range0.550"-3.150"
Cylinder Head Dimensions (with 360 degree rollover fixture)44L x 12W x 6H

The Rottler SG9M is a manual version of the SG9A model machine. It boasts all the same features minus CNC capabilities.
  • Seat & Guide Machining
SG80A Compare
ControlAutomatic CNC
Spindle - Diameter3.75"
Valve Seat Diameter Range0.550"-8.25"
Cylinder Head Dimensions (with 360 degree rollover fixture)49L x 14W x 10H

The Rottler SG80A was created specifically for machine shops that rebuild small to large cylinder heads found in the heavy duty engine industry.
  • Seat & Guide Machining
SG80M Compare
ControlManual
Spindle - Diameter3.75"
Valve Seat Diameter Range0.550"-8.25"
Cylinder Head Dimensions (with 360 degree rollover fixture)49L x 14W x 10H

The Rottler SG80M is a manual version of the SG80A model machine. It boasts all the same features minus CNC capabilities.
  • Seat & Guide Machining

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