Traveling Column Boring, Surfacing & Line Boring Machine

CNC (Computer Numerical Control) Machine using Windows 7 Operating System and Industrial PC with Intel Processor. Precision Programming and Control thru a 15" (400mm) Computerized Touch Screen.
Software options available for Programmable & Automated Cycles such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
Spindle Rotation by AC Servo Motor - Infinitely Variable 0-5000RPM - 10HP (7.5kW)
USB flash drive for file transfer to and from computer
Machine/Computer can operate in either inch or metric system
3 Axis movement by Precision Ball Screws & AC Servo Motors - Infinitely Variable
Horizontal Movement (X Axis) - Left and Right Direction - 108" (2750mm)
Horizontal Movement (Y Axis) - In And Out Direction - 13" (327mm)
Vertical Movement (Z Axis) - Up and Down - 30" (750mm)
Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
Precision Position Display in .0001" (.002mm) Resolution.
Electronic Handwheel for manual movement - per click: Coarse Mode .01"(.25mm) Medium Mode .001"(.01mm) Fine Mode .0001"(.002mm)
Infinitely Variable Feedrates adjustable by handwheel during automatic cycles
High Performance Spindle Rotation AC Brushless Servo Motor and Drive System
Hard Chromed Precision Spindle with High Speed Angular Contact Bearings
Fast Rapid and Jog Speeds for Reduced Cycle Time
Automatic Workhead Tilt System for Back Clearance during Surfacing
Air Assisted Quick Change Cutterhead Draw Bar System
One Piece Heat Treated Mehanite Cast Iron Machine Castings
Air Pressurized Column for Less Friction and Accurate Positioning
Turcite Coated Slideways for Low Friction and Extended Life
Halogen Work Light (mounted)
Automatic Central Lubrication System monitored by controller
Chip Guard with Adjustable Pivot Arm
Operation, Programming and Spare Parts Manual - Digital

F90Y Playlist

Rottler F90Y Machining Large Diameter Cylinder

Rottler F90Y Machining Very Wide Counterbore

Rottler F90Y Machining CAT3500 Block for Water Hole Repairs

Rottler F90Y Machining for Water Hole Repairs

Productivity - Up to 75% time savings over traditional machines
Control - Touch Screen Controls located on one panel for ease of operation
Automation - Automatically machines precise dimensions
Flexibility - Block boring and surfacing, head surfacing, line boring and general CNC machining.
Versatility - Change cutterheads from surfacing to boring and back in 15 seconds.
Heavy Duty - Rottler rugged machine tool quality for accurate and long life. Heat treated mehanite cast iron castings.
Large Diameter Spindle - All F90Y machines incorporate the use of a large diameter hard chromed spindle, utilizing high precision angular contact bearings and automatic lubrication.
Machine ways are induction hardened and coated with turcite low friction material and supplied with air pressure to reduce friction and give long service life.
Anti-friction Ball Screws and AC Servo motors provide precise machine positioning and rapid feed rates.
Air power draw bar allows cutterheads to be changed in second, increasing productivity and reducing operator fatigue. The machine can be changed from boring to surfacing in less than 15 seconds.
Automated workhead tilting system for surfacing provides "back clearance" for superior surface finish.
Increased clearance from spindle to centerline to the machine's column allow large castings to be set up and machined.

The F98Y is designed for machining large engines used in the earthmoving, mining, oil and gas, power generation and marine work boat industries up to the size of the CAT 3516 and 399, Cummins QSK 78, MTU 4000 V16, Waukesha 7042,etc.

All F90Y machines employ an entire array of features which help maximize the productivity capabilities of the machines. Quick tooling changeover maximizes the versatility and flexibility of the machine, allowing boring and surfacing in one setup. All F90Y Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the "cycle start" button is pressed, the operator is free to "walk away" and do other work while the F90Y completes a block bank or main line bore unattended!

For more information: See the F90Y Brochure or give us a call at +1 (253) 872-7050

Rottler has combined our own in house CNC programming and machining experience with software and programming experts to develop a new conversational programming system that is easy to learn and operate. The use of Windows style icons and graphical displays makes programs easier to understand, the old fashioned abstract G&M code programming has been replaced with easy to understand conversational icons and menus. The use of Windows information allows easy handling - everyone knows about file saving and copying to external laptops and desktop computers. Programs can be emailed worldwide via the Internet and transferred by simple USB flash memory drives.

Rottler CAD/CAM (Computer Aided Design and Manufacturing) - While the operator is developing a program on the machine, laptop or desktop, the software is calculating things like tool paths in the background. The software is able to convert a drawing into a complex CNC program and run the machine with very little operator involvement.

For more information: See the F90Y Brochure or give us a call at +1 (253) 872-7050

Photos may show optional equipmenent.

F98Y Machine Specifications	American	Metric
Control	CNC Touch Screen
Touch Screen	15"	381mm
Machine Weight	16000lbs	7273kg
Table - Size	33" x 111"	850 x 2820mm
Table - T Slots	3
Travel - Horizontal (X Axis)	108"	2750mm
Travel - In/Out (Y Axis)	16"	406mm
Travel - Vertical (Z Axis)	29"	736mm
Travel - Spindle Nose to Table	50.1-"	1273-mm
Travel - Spindle Center to Column	25.5"	648mm
Spindle - Rotation Speed	0 to 1000 RPM
Spindle - Motor	17 HP	12.75 Kw
Cylinder Bore Range (with Optional Cutterheads)	.75" - 20"	19 - 508mm
Line Bore Range (with Optional Cutterheads)	1.9" - 8.5"	48.5 - 216mm
Surfacing Cutterhead Diameters	10", 14", 18" & 22"	250, 360, 460 & 570mm
Dimensions - Machine	84D x 156W x 137" H	2134D x 3962W x 3480mm H
Dimensions - Floor Space Requirements	96D x 206W x " H	2438D x 5232W x mm H
Dimensions - Shipping	87D x 156W x 89" H	2134D x 3962W x 2261mm H
Electrical Requirements	208-240V, 100A, 50Hz, 60Ph3
Air Requirements	1 cfm @ 90 psi	28 l/min @ 6 bar
Paint Color Code	RAL9002 (Grey White)

Connecting Rod Fixture
Rottler’s patented Connecting Rod Fixtures allow large connecting rods to be surfaced and bored on the F98Y machines. The Rottler boring fixtures allow both big end and small end to be bored in one set up resulting in perfect parallelism between big end and small end. All the rods in a set can be accurately bored for equal center to center distance, a must for today’s high compression diesel engines. Special heavy duty fixtures available for boring very large, heavy connecting rods found in natural gas compressors and workboat marine engines are available.

Machinery By Industry

Machinery By Operation

Seat & Guide Machines

Valve Refacers

Automatic CNC (Travel X, Y, & Z)

Connecting Rod Boring

Manual (Travel X, Y, & Z)

Boring (Bore Capacity)

Automatic Single-Pass

CNC Multi-Pass

Manual

Rottler F98Y