Video

Rottler SG80A Cross Feeding Cutterhead

Rottler SG80A Plunge Cutting Valve Seat

Rottler SG80A : Heavy Duty Cylinder Head Machine

Rottler SG80A cutting 4 CAT 3500 cylinder heads
Features
- Computer Machine Control with Windows XP Operating System Pentium 4, 40Gb Hard Drive, 3 GHZ CPU. 56X CD ROM, 4 X USB2, Ethernet Networking and Internet Connection.
- Automatic Cycles for Seat Cutting, Housing Boring, Guide Drilling and Reaming, Thread Tapping.
- Programming and Machine Operation thru 15" (400mm) extra bright touch screen.
- Electronic Handwheel for manual operation in .001" (.01mm) or .005" (.125mm) increments per Handwheel Detent
- Precision Digital Readout, .0001" (.002mm) Resolution
- Spindle Travel by Precision Ball Screw & AC Servo Motor - Infinitely Variable Vertical Movement - Z Axis - Up and Down - 10" (254mm)
- Spindle Rotation by AC Servo Motor - Infinitely Variable to 1000 RPM
- Machine Workhead Floats on Air Cushion for Precision Centering controlled from the Touch Screen - Total Travel in In/Out Direction 2.5" (678mm) and Left/Right Direction 42" 1067mm
- Spindle Head Tilt - 10 Degrees to left and right
- Heavy Duty Spindle with Inner Precision Angular Contact Bearings supported in Adjustable Outer Bearings
- Automatic Spindle Adapter Locking and Quick Release System
- 360 Degree Roll Over Fixture with Safety Chains for Large Cylinder Heads
- 2 Degree Independent Tilt Fixtures and Over Head Clamp Arms for Extra Large Cylinder Heads
- Table Cross Slide operated by Foot Pedal with Air Float for Easy Adjustment for In/Out Positioning of the Fixture - Total Travel 6.5" 170mm
- Tooling Storage Cabinet and Mounting Arm
- Built In Vacuum Tester including Hose, Filter and Pads
- Halogen Work light
Overview
Windows XP CNC controlled Ball Screw spindle drive produces the most accurate seat con-centricity in the industry. Cutting parameters are controlled by the computer and stored. Rough and finish RPM and feed rates with a finish dwell cycle of 2 revolutions. Seats are finished to exactly the same height. The pulse hand wheel allows the operator to feed in .001 and .0001 increments. The windows XP based program allows the setting of individual head details such as ; manufacturer, seat cutter used, pilot used, rough and finish RPM and feed rates. Windows XP CNC Ball Screw Controlled Spindle.
Control
1. The combination of the "Direct Motion' control system, ball screw spindle drive and the windows XP based computer allow for ideal speed and torque levels for machining all types of material.
2. The automatic functioning of the spindle feeds are joined with the simple windows XP programming for all the cutting parameters enabling perfect valve seat geometry.
3. All of the cutting parameters are committed to memory and stored up for easy recall in the Windows XP computer system.
4.Valve seats can be machined with the exact same precision without having to adjust settings. The "Direct Motion" controls and XP based computer constantly monitor all of the cutting parameters.
5. Perfect machining of the valve seat is guaranteed irrespective of the skills of the operator.
6. Once the spindle feeds to the Zero feed setting the spindle rotates 2 revolutions without feeding (Dwell Cycle)
to achieve a perfectly round and flat machine surface.
Images
Specs
| Weight (without options) | 4,000 lbs |
| Voltage Requirement | 208-240VAC 30 Amps 50/60HZ 1PH |
Windows XP CNC controlled Ball Screw spindle drive produces the most accurate seat con-centricity in the industry. Cutting parameters are controlled by the computer and stored. Rough and finish RPM and feed rates with a finish dwell cycle of 2 revolutions. Seats are finished to exactly the same height. The pulse hand wheel allows the operator to feed in .001 and .0001 increments. The windows XP based program allows the setting of individual head details such as ; manufacturer, seat cutter used, pilot used, rough and finish RPM and feed rates. Windows XP CNC Ball Screw Controlled Spindle.
1. The combination of the "Direct Motion' control system, ball screw spindle drive and the windows XP based computer allow for ideal speed and torque levels for machining all types of material.
2. The automatic functioning of the spindle feeds are joined with the simple windows XP programming for all the cutting parameters enabling perfect valve seat geometry.
3. All of the cutting parameters are committed to memory and stored up for easy recall in the Windows XP computer system.
4.Valve seats can be machined with the exact same precision without having to adjust settings. The "Direct Motion" controls and XP based computer constantly monitor all of the cutting parameters.
5. Perfect machining of the valve seat is guaranteed irrespective of the skills of the operator.
6. Once the spindle feeds to the Zero feed setting the spindle rotates 2 revolutions without feeding (Dwell Cycle)
to achieve a perfectly round and flat machine surface.

SG Series Touch Screen Online Demo