HP6A
Rottler Programmable Power Stroke Automatic Honing Machine
Features
  • Rottler Programmable Automatic Roughing and Finishing Load Sensing System
  • Rottler Automatic Feed-out System
  • Automatic Controlled Stock Removal with .0002" (.01mm) Resolution
  • Automatic Plateau Finish Program
  • Automatic Lower Bore Short Stroke or Dwell Finish Program
  • Automatic Brush Finish Program
  • Infinitely Variable Stroke Speed Control
  • Infinitely Variable Spindle RPM Control
  • Combination Fixture for In-line and V-Blocks with support parallels.
  • Stone Tray with Dial Bore Gage Holder
  • 50 gal (200litre) Coolant System with Magnetic Separation
  • Set Leveling Bolts
  • Instruction Manual

Overview

Hone perfect identical bores in the automatic cycle mode. The machine will straighten tapered an out of round bore conditions automatically (unattended).

Try that on any other brand machine.

Step 1. Hone the first hole, Program rough and finish pressure, set stroke feed rate and RPM for perfect cross hatch pattern, verify final size with a bore gauge, set the calibrated stop ring, the machine will repeat size every time.

Step 2. Float hone head to second hole press the auto cycle button, walk away while the machine finishes the next hole exactly the same every time...

It's really that easy. Don't believe it. Call us and get phone numbers of the many race and high performance shops that have taken the challenge and own these great machines.

Today's standards are becoming more demanding.

Progressive engine builders must be responsive to the dynamic changes in the industry. With the latest model ring seating requirements and the diverse number of block configurations, the machinist needs the versatility offered by Rottler H Series honing machines. Cylinder finish is becoming a science as the demands continue to grow. Graphical representation of the cylinder finish, such as that displayed on an Abbott-Firestone Curve, provide a qualitative analysis of the characteristics of the surface finish. The Rk family of parameters directly portrays the surface characteristics over a given sampling length.


Features

Another Industry First From Rottler

The HP6A is the first automated cylinder honing machine capable of operating under two automatic program modes.


1. Automatic Stone Feed Out

By setting the number of strokes per feed in conjunction with the total amount to be removed, the operator can hone a cylinder completely unattended. The feed rate can be adjusted anytime during the honing process.


2. Automatic Load Sensing

By setting the desired load pressure in conjunction with the total amount to be removed cylinders can be honed to size accurately, without the need for operator attendance. An industry first! In addition, under high speed automatic operation the machine adjusts to a desirable speed to properly finish the cylinder just before stopping. Enter the load into the computer and the machine automatically maintains this value while it finishes the cylinder.

Setting the stroke is very efficient with the use of the upper and lower limit levers. The positive feed system on Rottler HP machine ensures controlled, precise expansion of the stones.


Rottler has responded to the dynamic needs of today's engine builder by offering the simplest controlled method of finishing cylinders. Turn difficult jobs into dollars. Specific features include:



• Independent Stroke and Spindle drives

Achieve the desired crosshatch efficiently. Stop anywhere in the cylinder.


• Digital Control Operation

Feed settings can be adjusted even while the machine is running.


• Block Clamp Arms

Rottler's superior fixturing allows work pieces without main lines to be fixtures easily.


• Infinitely Variable Speeds and Feeds

Varying the spindle rpm is as easy as the turn of a dial... set your desired operating speed.



Accuracy

Achieve unmatched accuracy and control with Rottler's Heavy Duty Precision Hone Head. This system not only maintains superior accuracy, but is also effective in aggressive stock removal. The Precision Hone Head was developed to provide excellent abrasive tool support and rigidity.


• Provides superior accuracy

• Fast hole geometry correction with minimal stock removal

• Aggressive stock removal from .004 to .012 per minute


Speed

Minimize your machining times with Rottler's efficient honing system. The benefits include:


• Simple fixturing for a wide variety of work pieces from single cylinders to large diesel blocks.

• Large capacity for machining diesel blocks

• Simple stroke setting


Profits

Unmatched simplicity and accuracy demonstrated by the Rottler honing process turns jobs into profit. With the ability to machine a wide variety of work pieces, today's shop benefits by having an answer for the more challenging honing jobs. By offering a broad selection of stones and hone heads, Rottler gives today's machinist solutions. It is the tradition of support and service that continues to advance Rottler as a leader in the cylinder finishing industry.


• Versatility

• Broad selection of tooling

• Efficient operator involvement.


Rottler honing machines are backed by the unmatched service and support that you can expect from any Rottler machine. We strive for manufacturing and design of the finest equipment available


Control


Images


Specs
Tables
Travels
Spindle
Spindle Motor Power3 HP Drive System
Spindle Motor Speed (RPM)75-285 RPM variable
General
Weight (without options)1800 lbs. (810kg)
Dimensions72" X 72" (1,829mm X 1,289mm)
Voltage Requirement208/240 volt Single Phase 50/60 Hz
Air Requirement7 cfm at 100 PSI
Series Specific
Hone Capacity Standard2.25" to 6.8" Diameter (57mm to 173mm)
Hone Capacity Optional1.5"to 7" Diameter (38mm to 178mm)
Manual Stroke Length "D"13"(330mm) Maximum Length of Cylinder 16" (406mm)
Power Stroke Length "D"13"(330mm) Maximum Length of Cylinder 16"(406mm)
Stroking SpeedInfinitely Variable
Stroking DriveAir Hydraulic
Coolant System Pump Motor1/15 HP 208/240 volt Single Phase 50/60 Hz
    • Rottler Programmable Automatic Roughing and Finishing Load Sensing System
    • Rottler Automatic Feed-out System
    • Automatic Controlled Stock Removal with .0002" (.01mm) Resolution
    • Automatic Plateau Finish Program
    • Automatic Lower Bore Short Stroke or Dwell Finish Program
    • Automatic Brush Finish Program
    • Infinitely Variable Stroke Speed Control
    • Infinitely Variable Spindle RPM Control
    • Combination Fixture for In-line and V-Blocks with support parallels.
    • Stone Tray with Dial Bore Gage Holder
    • 50 gal (200litre) Coolant System with Magnetic Separation
    • Set Leveling Bolts
    • Instruction Manual

    Hone perfect identical bores in the automatic cycle mode. The machine will straighten tapered an out of round bore conditions automatically (unattended).

    Try that on any other brand machine.

    Step 1. Hone the first hole, Program rough and finish pressure, set stroke feed rate and RPM for perfect cross hatch pattern, verify final size with a bore gauge, set the calibrated stop ring, the machine will repeat size every time.

    Step 2. Float hone head to second hole press the auto cycle button, walk away while the machine finishes the next hole exactly the same every time...

    It's really that easy. Don't believe it. Call us and get phone numbers of the many race and high performance shops that have taken the challenge and own these great machines.

    Today's standards are becoming more demanding.

    Progressive engine builders must be responsive to the dynamic changes in the industry. With the latest model ring seating requirements and the diverse number of block configurations, the machinist needs the versatility offered by Rottler H Series honing machines. Cylinder finish is becoming a science as the demands continue to grow. Graphical representation of the cylinder finish, such as that displayed on an Abbott-Firestone Curve, provide a qualitative analysis of the characteristics of the surface finish. The Rk family of parameters directly portrays the surface characteristics over a given sampling length.


    Features

    Another Industry First From Rottler

    The HP6A is the first automated cylinder honing machine capable of operating under two automatic program modes.


    1. Automatic Stone Feed Out

    By setting the number of strokes per feed in conjunction with the total amount to be removed, the operator can hone a cylinder completely unattended. The feed rate can be adjusted anytime during the honing process.


    2. Automatic Load Sensing

    By setting the desired load pressure in conjunction with the total amount to be removed cylinders can be honed to size accurately, without the need for operator attendance. An industry first! In addition, under high speed automatic operation the machine adjusts to a desirable speed to properly finish the cylinder just before stopping. Enter the load into the computer and the machine automatically maintains this value while it finishes the cylinder.

    Setting the stroke is very efficient with the use of the upper and lower limit levers. The positive feed system on Rottler HP machine ensures controlled, precise expansion of the stones.


    Rottler has responded to the dynamic needs of today's engine builder by offering the simplest controlled method of finishing cylinders. Turn difficult jobs into dollars. Specific features include:



    • Independent Stroke and Spindle drives

    Achieve the desired crosshatch efficiently. Stop anywhere in the cylinder.


    • Digital Control Operation

    Feed settings can be adjusted even while the machine is running.


    • Block Clamp Arms

    Rottler's superior fixturing allows work pieces without main lines to be fixtures easily.


    • Infinitely Variable Speeds and Feeds

    Varying the spindle rpm is as easy as the turn of a dial... set your desired operating speed.



    Accuracy

    Achieve unmatched accuracy and control with Rottler's Heavy Duty Precision Hone Head. This system not only maintains superior accuracy, but is also effective in aggressive stock removal. The Precision Hone Head was developed to provide excellent abrasive tool support and rigidity.


    • Provides superior accuracy

    • Fast hole geometry correction with minimal stock removal

    • Aggressive stock removal from .004 to .012 per minute


    Speed

    Minimize your machining times with Rottler's efficient honing system. The benefits include:


    • Simple fixturing for a wide variety of work pieces from single cylinders to large diesel blocks.

    • Large capacity for machining diesel blocks

    • Simple stroke setting


    Profits

    Unmatched simplicity and accuracy demonstrated by the Rottler honing process turns jobs into profit. With the ability to machine a wide variety of work pieces, today's shop benefits by having an answer for the more challenging honing jobs. By offering a broad selection of stones and hone heads, Rottler gives today's machinist solutions. It is the tradition of support and service that continues to advance Rottler as a leader in the cylinder finishing industry.


    • Versatility

    • Broad selection of tooling

    • Efficient operator involvement.


    Rottler honing machines are backed by the unmatched service and support that you can expect from any Rottler machine. We strive for manufacturing and design of the finest equipment available


    Tables
    Travels
    Spindle
    Spindle Motor Power3 HP Drive System
    Spindle Motor Speed (RPM)75-285 RPM variable
    General
    Weight (without options)1800 lbs. (810kg)
    Dimensions72" X 72" (1,829mm X 1,289mm)
    Voltage Requirement208/240 volt Single Phase 50/60 Hz
    Air Requirement7 cfm at 100 PSI
    Series Specific
    Hone Capacity Standard2.25" to 6.8" Diameter (57mm to 173mm)
    Hone Capacity Optional1.5"to 7" Diameter (38mm to 178mm)
    Manual Stroke Length "D"13"(330mm) Maximum Length of Cylinder 16" (406mm)
    Power Stroke Length "D"13"(330mm) Maximum Length of Cylinder 16"(406mm)
    Stroking SpeedInfinitely Variable
    Stroking DriveAir Hydraulic
    Coolant System Pump Motor1/15 HP 208/240 volt Single Phase 50/60 Hz