Rottler H87AXY

CNC Automatic Vertical Honing Machine with Hole-to-Hole Automation




Machine Operations

  • Cylinder Honing
  • Liner Honing

  • Applicable Industries

  • Diesel Rebuilder
  • Earth Moving
  • Locomotive Engine
  • Marine Workboat
  • Oil & Gas
  • Power Generation
  • Remanufacturing

  • PDF Resources

    H87AXY Optional Equipment Catalog

    Special Version High Production Machine that can move
    automatically in both X and Y axis for automatic honing
    offset cylinder blocks and parts. This feature allows use of
    optional programmable roll over fixture to be able to hone
    a complete V block automatically – unattended! Includes
    feature to drain coolant out of block at end of cycle.

    Automatic Lower Crash Protection System
    Many Engine Blocks have interference in the lower area of the bores and can damage honing stones and holders. Every
    time the H87X starts honing a cylinder, the machine will check bores for interference avoiding potential damage to honing
    stones and holders. Variances in lower bores are common. Rottler H87X Control senses lower bore interference prior to
    rotation and stroking stroking motion starting at full power, eliminating any stone or holder damage.
















































































































    Standard
    Equipment
    Special
    Heavy Duty Version High Production Machine that can move automatically in
    both X and Y axis for automatic honing offset cylinder blocks. 
    Automatic
    Lower Crash Protection System – every time cycle start is activated, the
    machine will check that the stones will not interfere with lower bore before
    starting rotation and stroking preventing stone and stone holder damage.
    Spindle
    Taper with Quick Change System - change hone heads in seconds without any
    wrenches
    Automatic
    Honing Stone retract at End of Cycle – the machine will automatically retract
    the stones during last stroke so that the stones do not leave any scratches
    or marks in the bore.
    Automatic
    Cross Hatch Angle System –  the machine
    will automatically adjust parameters to programmed cross hatch angle and
    finish the bore to programmed angle.
    Automatic
    Roughing and Finishing Load Sensing System - machine controls load/pressure
    that the honing stones exert against the cylinder wall and reduces load
    during finishing cycle. 
    Automatic
    Short Stroke and Dwell - machine detects tight area and short stroke or
    dwells.
    Automatic
    Stone Feed-out System - once hone head is positioned in the bore, the machine
    automatically expands stones and rotates slowly before starting hone cycle
    Automatic
    Plateau Finish Program - the machine automatically expands plateau
    stones/brushes to programmed load and counts down number of plateau strokes,
    then withdraws the stones/brushes and retracts the hone head to the clearance
    position.
    Control
    and programming through 15" (400mm) CNC Touch Screen Control
    Precision
    Display in .0001" (.002mm) resolution
    Industrial
    PC with Windows Operating System
    WiFi
    Adapter, USB Flash Drive, Video Camera and Headset
    Remote
    training, service and support via internet - internet connection to machine
    required
    Operation
    in either American or Metric systems
    Horizontal
    Movement (X Axis) - Left and Right Direction - 38"
    (965mm) - movement is manually on linear slideways
    Horizontal Movement (Y Axis) - Front
    and Back Direction - 5" (127mm) - movement is on linear slideways and is
    powered by servo motor. 
    Vertical
    Movement (Z Axis) - Up and Down - 40" (1016mm) -
    movement is on linear slideways and is powered by servo motor. Special
    version machine with increased stroke length is available - price on
    application.  
    Stroking
    System - CNC SERVO Controlled High Pitch Ball Screw System 
    Infinitely
    Variable Stroke Speed Control - Variable from 0 to 1500IPM (38m/min)
    Rapid
    Stroke System Acceleration - 250in/sec (6.35m/sec)
    Spindle
    Rotation System - CNC SERVO Controlled High Torque Spindle Rotation System -
    88 ft.lbs (120NM) 
    Infinitely
    Variable Spindle RPM Control - Variable from 0 to 200RPM
    (2)
    Stone Trays for up to 6 stone holder sets with built-in Dial Bore Gage Holder
    Hone
    Head Storage Rack for up to 5 Hone Heads
    Coolant
    System - Large Capacity coolant tank 70 Gal (265 Liter) - tank is located
    under the machine on wheels and rolls out for servicing from front or rear of
    machine
    Magnetic
    system for primary filtering inside coolant tank. Magnets are removable for
    easy tank cleaning once tank is removed from under the machine
    Lifetime
    Magnetic Canister Filter System includes tools for cleaning filter.
    Replacable
    Cartridge Canister Filter System. Dual Gradient 50-5 Micron replacement
    filter cartridge keeps coolant and cabinet clean. Filter Cartridge 514-2-42C
    Machine
    Cabinet finished in Baked Enamel Power Coated for easy cleaning and
    appearance
    Operation,
    Programming and Spare Parts Manual - Digital
    Paint
    Color Code: RAL9002 (Grey White)
    Electrical
    requirements: 205-250V, 30A, 50/60Hz, 3Ph                   
    Shipping
    weight 3700 lbs. (1,681 kg)
    Shipping
    dimensions: 67 X 87 X 100" H (1702 X 2210 X 2540mmh)                              
    Prices
    (US Funds) FOB - EXW, Kent, Washington, USA
    Rottler Software is designed with Simplicity in mind. Conversational software allows operators to quickly and easily learn and create their own programs. It takes only a few minutes to create a new program for a new block then it is saved for future recall and use.
    H87AXY Machine Specifications American Metric
    ControlCNC Touch Screen
    Machine Weight3000 lbs1045 kg
    Spindle - Motor Torque114in.lbs53NM
    Torque at Hone Head585in.lbs265NM
    Workpiece Capacity - Length55"1400mm
    Diameter Range1.69" - 14.00"43-355 - Xmm
    Stroker Motor Torque88.5in.lbs40NM
    Stroke System Acceleration200in/sec25m/sec2
    Spindle Stroke Speed0-1500ipm0-38m/min
    Stroker Motor Power3.3HP2.47KW
    Travel - Horizontal (X Axis)38"965mm
    Spindle - Rotation Speed1 to 400 RPM
    Spindle - Motor3.7 HP2.77 Kw
    Coolant Capacity70 Gallons265 Liters
    Maximum Length of Cylinder38"965mm
    Stroke Length40"1016mm
    Dimensions - Shipping67D x 87W x 90" H 1.5D x 3.8W x 2235mm H
    Electrical Requirements208/240V, 30A, 50/60Hz, 3Ph
    Paint Color CodeRAL9002 (Grey White)